Mold and Pattern

Mold and Pattern Manufacturing

Wood, polystyrene, composite, aluminum and FDM-based pattern manufacturing solutions for casting and tooling projects.

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Mold and Pattern Manufacturing 1
Mold and Pattern Manufacturing 2
Mold and Pattern Manufacturing 3
Mold and Pattern Manufacturing 4
Mold and Pattern Manufacturing 5
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1. Wooden Pattern Manufacturing

a. H1 steel-platform birch plywood patterns

(200–400 molding cycles)

b. H2 steel-platform beech plywood patterns

(50–100 molding cycles)

c. H3 pine-platform or loose wooden patterns

(10–50 molding cycles)

Application Areas

  • Large and complex energy equipment castings
  • Cast parts for the marine and shipbuilding industries
  • Winch drum housings
  • Wind turbine main support housings (Main Frame / Main Carrier)
  • Planetary gearbox housings
  • Marine gearbox housings
  • Large pump housings
  • Compressor housings
  • Hydraulic press housings
  • CNC machine column and bed housings
  • Main bodies for construction machinery
  • Large valve bodies (Gate, Globe and Butterfly Valve Bodies)
  • Turbine and generator housings
  • Large ductile iron, steel and grey iron castings (3 kg–100 tons)
  • Low-complexity, high-volume casting geometries for heavy industry
1. Wooden Pattern Manufacturing 1

1. Wooden Pattern Manufacturing 1

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2. Polystyrene Pattern Manufacturing

a. EPS Density 20 kg/m³

  • Single-use Lost Foam patterns
  • Casting surface quality: SCRATA 4
  • 1 molding cycle

b. EPS Density 30 kg/m³

  • High-density Full Mold patterns
  • Casting surface quality: SCRATA 3
  • 1 molding cycle

c. EPS Density 30 kg/m³ + Solvent-Free Epoxy Coating

  • Epoxy-reinforced high-precision patterns
  • Casting surface quality: SCRATA 2
  • 2–3 molding cycles

Application Areas

  • Wind turbine housings
  • Marine machinery housings
  • Gearbox housings
  • Winch drum housings
  • Press housings
  • CNC machine housings
  • Compressor housings
  • Pump housings
  • Valve housings
2. Polystyrene Pattern Manufacturing 1

2. Polystyrene Pattern Manufacturing 1

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3. Composite Pattern Manufacturing

Epoxy-Based Composite Patterns

  • High-strength patterns reinforced with metal and wood
  • Long service life and resistance to deformation
  • Casting surface quality: SCRATA 1–2
  • 500–1000+ molding cycles
  • Large-format and lightweight pattern applications
  • High dimensional stability
  • Low maintenance requirement
  • Applications requiring high precision
  • Low weight and high rigidity
  • Ideal for complex geometries

Application Areas

  • Prototype and pre-series production
  • Medium-volume casting projects
  • Large pump housings
  • Gearbox housings
  • Compressor housings
  • Turbine components
  • Heavy-industry machine parts
  • Castings requiring high dimensional accuracy
3. Composite Pattern Manufacturing 1

3. Composite Pattern Manufacturing 1

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4. Aluminum Pattern Manufacturing

CNC-Machined Aluminum Patterns

  • 6061 / 5083 / 7075 aluminum alloys
  • Very high dimensional accuracy
  • Casting surface quality: SCRATA 1
  • 1500–2000+ molding cycles
  • High wear resistance
  • Suitable for serial production
  • Long service life
  • Suitable for demanding molding conditions

Application Areas

  • Automotive cast parts
  • Defense industry parts
  • Aerospace castings
  • CNC machine housings
  • Hydraulic system housings
  • Precision castings requiring serial production
4. Aluminum Pattern Manufacturing 1

4. Aluminum Pattern Manufacturing 1

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5. Filament (ABS) 3D Pattern Manufacturing

Using industrial FDM (Filament Deposition Modeling) technology, we manufacture high-precision 3D patterns from engineering plastics such as ABS, ASA, PETG, PA (Nylon) and PLA.

Our filament-based production technology provides fast, economical and reliable solutions for prototype development, casting pattern manufacturing, assembly validation, precision dimensional inspection and high-volume production.

Depending on requirements, patterns are produced as a single piece or in modular form; high surface quality is achieved through CNC machining, surface sanding and epoxy coating processes.

Technical Specifications

  • Industrial FDM 3D-printing technology
  • ABS, ASA, PETG, PA (Nylon) and PLA material options
  • Large-format modular pattern production
  • CNC finishing and precision surface machining
  • High surface quality through epoxy coating
  • High dimensional accuracy
  • Lightweight and durable construction
  • Short production time
  • Economical production cost
  • Fast design revision capability

Application Areas

  • Gearbox housing patterns
  • Pump housing patterns
  • Compressor housings
  • Valve housings
  • Wind turbine parts
  • Marine and transmission housings
  • Machine housings
  • Casting pattern equipment
  • Prototype production
  • Assembly and dimensional inspection models
  • Functional test models
  • Fixture and tooling production
5. Filament (ABS) 3D Pattern Manufacturing 1

5. Filament (ABS) 3D Pattern Manufacturing 1

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