Metal Casting

Casting

Production and export solutions for grey iron, ductile iron, steel, aluminum, bronze, investment and die casting parts.

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Materials, Alloys and Quality

As Re-Nowned, we offer a broad casting portfolio for the energy, marine, machinery, mining, automotive and heavy-industry sectors. Through our production network, we manufacture different material groups to high quality standards, from prototypes to serial production.

Our production scope includes pattern and mold manufacturing, casting, heat treatment, shot blasting, CNC machining, non-destructive testing (NDT), dimensional quality control and surface treatments; all processes are managed in accordance with customer technical specifications.

Main Material Groups We Manufacture

  • Grey Iron Castings
  • Ductile Iron Castings
  • Steel Castings (Carbon & Alloy Steel Castings)
  • Aluminum Castings
  • Bronze Castings
  • Investment Castings

Quality Standards

All production processes are planned and controlled in accordance with international quality standards. Cast parts are rigorously inspected for dimensional accuracy, metallurgical structure, mechanical properties and surface quality.

The following quality-control and testing services are provided as required:

  • First Article Inspection (FAI)
  • Dimensional Measurement (CMM)
  • Chemical Analysis
  • Mechanical Tests
  • Hardness Testing
  • Ultrasonic Testing (UT)
  • Magnetic Particle Testing (MT)
  • Liquid Penetrant Testing (PT)
  • Radiographic Testing (RT)
  • EN 10204 3.1 / 3.2 Material Certificates
  • Customer-specific quality documentation
Materials, Alloys and Quality 1
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Grey Iron and Ductile Iron Castings

1. Grey Iron Castings

Casting Weight: 1 kg – 30 tons

Material Grades

  • EN-GJL-150
  • EN-GJL-200
  • EN-GJL-250
  • EN-GJL-300
  • GG15, GG20, GG25, GG30
  • ASTM A48

Application Areas

  • Machine housings
  • Gearbox and transmission housings
  • Pump housings
  • Compressor housings
  • CNC machine-tool bodies
  • Motor housings
  • Valve bodies
  • Agricultural machinery
  • Industrial equipment
  • Heavy-industry parts

2. Ductile Iron Castings

Casting Weight: 1 kg – 40 tons

Material Grades

  • EN-GJS-400-15
  • EN-GJS-450-10
  • EN-GJS-500-7
  • EN-GJS-600-3
  • EN-GJS-700-2
  • GGG40, GGG50, GGG60, GGG70
  • ASTM A536

Application Areas

  • Wind turbine housings
  • Hubs (Rotor Hubs)
  • Main bearing housings
  • Gearbox housings
  • Marine transmission housings
  • Hydraulic press housings
  • Large valve bodies
  • Pump housings
  • Power-plant equipment
  • Mining machinery
  • Heavy machinery parts
Grey Iron and Ductile Iron Castings 1

Grey Iron and Ductile Iron Castings 1

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Steel Castings

3. Steel Castings

Casting Weight: 1 kg – 20 tons

Material Grades

  • Carbon Steel
  • Low-Alloy Steel
  • High-Alloy Steel
  • Stainless Steel
  • Heat-Resistant Steel
  • Wear-Resistant Steel
  • ASTM A216
  • ASTM A217
  • ASTM A351
  • ASTM A743
  • ASTM A744

Application Areas

  • Turbine housings
  • Marine propulsion-system parts
  • Gearbox housings
  • Crane equipment
  • Mining equipment
  • Cement-plant equipment
  • Iron and steel plant equipment
  • Pressure-vessel parts
  • Large valve bodies
  • Heavy machinery parts
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Steel Castings 1

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Aluminum and Bronze Castings

4. Aluminum Castings

Casting Weight: 1 kg – 1 ton

Material Grades

  • AlSi7Mg
  • AlSi10Mg
  • AlSi12
  • A356
  • A357
  • LM6
  • LM25
  • ADC12

Application Areas

  • Automotive parts
  • Electric motor housings
  • Pump housings
  • Machine parts
  • Robotic systems
  • Aerospace equipment
  • Defense industry parts
  • Marine equipment
  • Industrial enclosures
  • Lightweight structural components

5. Bronze Castings

Casting Weight: 1 kg – 1 ton

Material Grades

  • Tin Bronze
  • Aluminum Bronze
  • Phosphor Bronze
  • Leaded Bronze
  • SAE 660 (C93200)
  • C83600
  • C90700
  • C95400
  • C95500

Application Areas

  • Marine equipment
  • Propellers and propeller parts
  • Bushings
  • Bearings
  • Wear plates
  • Gears
  • Pump parts
  • Valve parts
  • Hydraulic-system components
  • Heavy-industry equipment
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Aluminum and Bronze Castings 1

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Investment Castings

6. Investment Castings

Production Range: 0.5 kg – 10 kg

Material Grades

  • GX5CrNi19-10
  • GX5CrNiMo19-11-2
  • GX2CrNiMo17-12-2
  • GX6CrNiTi18-10
  • GX5CrNiCuNb16-4
  • GX20Cr13
  • GX2CrNiN23-4
  • GX2CrNiMoN25-7-4

Production Technology

Investment casting is an advanced casting technology that uses the Lost Wax Process to provide high dimensional accuracy and superior surface quality.

The production process consists of wax injection, wax-pattern assembly, formation of a multilayer ceramic shell, removal of the wax in an autoclave or furnace, firing the shell at high temperature and then pouring molten metal. After the ceramic shell is broken, cutting, shot blasting, heat treatment, CNC machining and quality-control operations are performed to prepare the parts for shipment.

This method allows complex geometries, thin-walled structures and precision tolerances to be produced as a single part. In most applications, it significantly reduces the need for welding and the amount of machining.

Technical Specifications

  • Lost Wax production technology
  • Multilayer ceramic shell system
  • High dimensional accuracy
  • Low surface roughness (Ra 3.2 – 6.3 µm)
  • Production of thin-walled and complex geometries
  • Minimum machining requirement
  • Repeatable serial-production quality
  • Structure suitable for heat treatment, CNC machining and surface treatments
  • Production of pressure-resistant and leak-tight parts

Carbon and Alloy Steels

  • GX20Cr13
  • GX2CrNi23-4
  • GX2CrNiMoN25-7-4

Main Application Areas

  • Pump housings and impellers
  • Valve bodies and fittings
  • Food-processing equipment
  • Medical-device components
  • Aerospace parts
  • Defense-industry components
  • Turbine and energy equipment
  • Robotics and automation systems
  • Hydraulic and pneumatic equipment
  • Measurement and control devices
  • Marine equipment
  • Precision machine parts
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Investment Castings 1

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High-Pressure Die Castings

7. High-Pressure Die Castings

Aluminum Alloys

Production Range: 20 g – 10 kg

Standard Alloys: EN AC-46000 (AlSi9Cu3), ADC12, A380, A383, AlSi10Mg

Properties: Lightweight, high strength, good surface quality, high dimensional accuracy

Application Areas: Motor housings, transmission covers, electric motor housings, pump housings, LED lighting housings, electronic boxes, robot parts, automotive carriers

Magnesium Alloys

Production Range: 10 g – 5 kg

Standard Alloys: AZ91D, AM60B, AM50

Properties: Very lightweight, high vibration damping, thin-wall production

Application Areas: Steering housings, laptop cases, drone parts, aerospace equipment, camera bodies

Zinc Alloys (Zamak)

Production Range: 5 g – 5 kg

Standard Alloys: Zamak 3, Zamak 5, Zamak 7

Properties: Very good surface quality, high precision, fine detail

Application Areas: Door handles, locking systems, furniture accessories, electrical connectors, automotive interior trim parts

Copper Alloys

Production Range: 100 g – 5 kg

Standard Alloys: Brass, Bronze

Properties: High electrical and thermal conductivity, wear resistance

Application Areas: Electrical connections, valve bodies, hydraulic elements, marine equipment

High-Pressure Die Castings 1

High-Pressure Die Castings 1

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